The daily maintenance of diesel generator sets covers multiple aspects to ensure their stable operation and extend their service life. Here are some key maintenance tasks:
1、 Appearance and Cleaning of Diesel Generator Sets
Appearance inspection: Regularly inspect the appearance of the diesel generator set to ensure that there is no obvious damage, rust, or oil contamination. Keep the surface of the generator set clean and tidy, regularly remove dust and dirt to improve heat dissipation efficiency.
Rust prevention treatment: Proper rust prevention treatment is applied to metal components to prevent rusting due to environmental moisture.
2、 Diesel generator level inspection and replacement
Coolant inspection: Check the coolant level to ensure it is within the normal range. If the coolant color is cloudy or has an odor, it should be replaced in a timely manner. At the same time, check if there are any leaks in the cooling system.
Oil inspection and replacement: Regularly check the oil level and quality to ensure that the oil is clean and free of impurities. Regularly replace the engine oil and oil filter according to usage and manufacturer recommendations.
3、 Diesel generator set filter maintenance
Air filter: Regularly clean or replace the air filter element to ensure the quality of air entering the engine. This helps prevent dust particles from entering the engine and causing wear.
Fuel filter: Regularly clean the fuel system, including the fuel filter and fuel injectors, to ensure smooth fuel supply. At the same time, check the fuel level in the tank to ensure there are no leaks, and remove any water and sediment from the bottom of the tank.
4、 Electrical system inspection of diesel generator set
Battery maintenance: Check the electrolyte level of the battery, maintain a secure connection, and regularly charge the battery to prevent battery depletion.
Cables and terminal blocks: Regularly inspect the cables, terminal blocks, and protective devices of the generator to ensure they are intact and functioning properly. Check for corrosion and looseness.
5、 Safety Operation Regulations for Diesel Generator Sets
Operation safety: Follow the safety operation procedures when performing maintenance and upkeep of the generator set. It is strictly prohibited to perform any maintenance operations during the operation of the generator set. During electrical system maintenance, disconnect the power supply and take measures to prevent electric shock.
Fire safety: Flammable materials are prohibited from being stacked around the generator to prevent fires. Corresponding fire-fighting equipment should be equipped for emergency use.
The daily maintenance of diesel generator sets includes appearance and cleaning, liquid level inspection and replacement, filter maintenance, electrical system inspection, engine and generator set maintenance, load testing and preventive maintenance, safety operating procedures, and recording and training. Only by doing these maintenance tasks well can we ensure the long-term stable operation of the generator set and provide reliable power support for production and daily life.
